SCADA/MES Integration - Hexavera | SCADA MES Integration - Hexavera

SCADA/MES Integration Module

Real-time synchronization between workforce management and production systems with <1s data latency. Seamlessly coordinate human and manufacturing resources across 50+ countries for 100% production visibility.

Hexavera SCADA MES Integration Module Illustration

The Bridge Between Workforce and Production

Enterprise manufacturing integration that connects human resource management with production systems, enabling real-time coordination and data-driven optimization

The SCADA/MES Integration Module serves as the critical bridge between workforce management and manufacturing operations, providing organizations with unified visibility across human and production resources. The system enables real-time data exchange between Hexavera and manufacturing execution systems, supporting operations across 50+ countries with full compliance to industry standards including ISA-95, GDPR, and sector-specific regulations.

This integration eliminates data silos between HR and production systems, automatically synchronizing workforce schedules with production plans and enabling 100% visibility into manufacturing operations. Organizations achieve real-time coordination of staffing levels with production demands, reducing downtime and optimizing labor costs through intelligent resource allocation.

<1s
Data Latency
100%
Production Visibility
99.9%
Sync Reliability
24/7
Real-time Monitoring

Core Integration Capabilities

Production System Integration

Bi-directional data exchange with SCADA, MES, and ERP systems

Automated Schedule Sync

Real-time alignment of workforce schedules with production plans

Performance Monitoring

Live tracking of equipment status, line performance, and KPIs

Multi-Protocol Support

Compatible with OPC UA, Modbus, MQTT, and industry standards

SCADA/MES Integration Capabilities

Comprehensive manufacturing system integration for complete operational coordination

Production Line Monitoring

Real-time visibility into all manufacturing operations with live status tracking of production lines, equipment, and process parameters across your entire facility.

  • ✓ Production status tracking
  • ✓ Equipment monitoring
  • ✓ Staff presence tracking
  • ✓ Process parameter monitoring

Schedule Synchronization

Automated bi-directional synchronization between production schedules and workforce plans, ensuring optimal staffing levels aligned with manufacturing demands in real-time.

  • ✓ Production schedule alignment
  • ✓ Staff requirement calculation
  • ✓ Skill coverage assurance
  • ✓ Real-time adjustment capabilities

Equipment Tracking

Comprehensive equipment status monitoring with predictive maintenance integration, downtime tracking, and automatic operator assignment based on certifications and skills.

  • ✓ Machine status monitoring
  • ✓ Maintenance scheduling
  • ✓ Operator certification tracking
  • ✓ Downtime analysis

Quality Integration

Seamless connection with quality management systems for tracking quality metrics, operator performance, and correlation between workforce factors and product quality outcomes.

  • ✓ Quality metric tracking
  • ✓ Defect rate monitoring
  • ✓ Operator quality correlation
  • ✓ Training needs identification

Protocol Support

Wide-ranging connectivity with support for industry-standard protocols including OPC UA, Modbus TCP/RTU, MQTT, REST APIs, and custom integration capabilities for legacy systems.

  • ✓ OPC UA integration
  • ✓ Modbus TCP/RTU support
  • ✓ MQTT messaging
  • ✓ REST API connectivity

KPI Dashboard

Unified dashboard combining workforce and production metrics for comprehensive operational visibility, including OEE, labor utilization, quality metrics, and cost-per-unit calculations.

  • ✓ Real-time OEE tracking
  • ✓ Labor efficiency metrics
  • ✓ Cost analysis
  • ✓ Customizable reporting

Why Choose Hexavera SCADA/MES Integration?

Unified operations through seamless system connectivity

Universal Connectivity

Industry-standard protocol support connects with any SCADA, MES, or ERP system across 50+ countries

Real-time Sync

Sub-second data latency ensures workforce decisions are based on current production status

Complete Visibility

Unified view of workforce and production data eliminates blind spots in operations

Enterprise Security

ISA-95 compliant architecture with encrypted data transmission and access controls

Target Business Impact

Operational Efficiency

Eliminate data silos between HR and production systems, reducing manual data entry by 85% and improving decision-making speed with real-time information flow.

Resource Optimization

Automatically align workforce deployment with production schedules, reducing overstaffing by 23% and ensuring critical skills are available when needed.

Quality Improvement

Correlate operator assignments with quality outcomes to identify training needs and optimize team composition, improving first-pass yield by up to 18%.

Downtime Reduction

Proactive workforce allocation based on equipment status and maintenance schedules reduces unplanned downtime by 31% through better coverage planning.

Industry Applications

Proven integration solutions across manufacturing sectors

Discrete Manufacturing

Automotive, electronics, and machinery manufacturers synchronize workforce schedules with production lines, automatically adjusting staffing based on machine status, work orders, and quality requirements. Integration with PLCs and SCADA systems ensures operators with correct certifications are assigned to specialized equipment.

Key Features: Equipment certification tracking, line balancing, skill-based assignment

Process Manufacturing

Chemical, pharmaceutical, and food & beverage operations integrate workforce management with DCS and batch systems. Automated compliance verification ensures qualified operators are assigned to critical processes, with full traceability for regulatory audits and quality documentation.

Key Features: 21 CFR Part 11 compliance, batch traceability, operator qualification tracking

Mining & Resources

Mining operations coordinate workforce deployment with equipment status, production targets, and safety requirements. Real-time integration with fleet management and dispatch systems optimizes crew assignments based on equipment availability and operational priorities.

Key Features: Safety certification tracking, equipment operator pairing, remote site management

Energy & Utilities

Power generation, water treatment, and distribution facilities integrate workforce scheduling with SCADA alarms and operational states. Automated callout procedures ensure qualified personnel respond to emergencies, while compliance tracking maintains regulatory certifications.

Key Features: Emergency response automation, regulatory compliance, shift handover integration

Ready to Integrate Your Production Systems?

Connect workforce management with manufacturing operations for real-time coordination and complete operational visibility.

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